What is the working principle of FYD40-1 Automatic Digital Socket Fusion Welding Machine

In the field of modern industrial manufacturing and pipeline installation, the Automatic Digital Socket Fusion Welding Machine has gradually become an indispensable and important equipment due to its high efficiency, accuracy and reliability. Automatic Digital Socket Fusion Welding Machine uses digital control technology to realize automation and intelligence of the hot-melt butt welding process, significantly improving welding quality and production efficiency.

The working principle of the Automatic Digital Socket Fusion Welding Machine is mainly based on hot-melt butt technology, that is, two plastic pipes or pipe fittings to be welded are heated to a molten state, and then quickly butted together and a certain amount of pressure is applied, so that the molten materials fuse with each other under pressure to form Strong welding joints, the entire welding process is automatically completed by a precise control system to ensure the accuracy and consistency of welding parameters.

The detailed workflow of Automatic Digital Socket Fusion Welding Machine is as follows. Cut the pipes or pipe fittings to be welded as required and remove burrs and impurities. Place the pipes or pipe fittings in the fixture of the welding machine to ensure that the butt surfaces fit tightly and have no gaps. After the welding machine is started, the control system will start according to the preset Set the welding parameters and automatically start the heating element to heat the joint surface of the pipe or pipe fitting. During the heating process, the control system will monitor the heating temperature in real time to ensure that the temperature remains within the set range. When the docking surface reaches the molten state, the control system will automatically start the docking mechanism to quickly dock the two pipes or pipe fittings, and at the same time start the pressure device to apply a certain pressure. Under the combined action of pressure and temperature, the melted materials fuse with each other to form Continuous weld seam. After the docking is completed, the welding machine will continue to maintain a certain pressure and temperature to allow the weld to fully cool and solidify. During the cooling process, the control system will monitor the temperature changes of the weld in real time to ensure that the quality of the weld meets the requirements. After the welding is completed, the welding machine will automatically stop heating and pressure and send out a completion signal. The operator can conduct visual inspection and necessary non-destructive inspection of the weld to ensure that the quality of the weld meets the standards.